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贝斯特精工水鬼合金金属碎末吃药成型法根本加工步奏 time:2020-04-21Views:3303 Author:Best Seiko

不锈钢粉末状原材料打疫苗成型的根据生产技术操(cao)作(zuo)步骤是(shi):起首是(shi)拔取(qu)合适(shi)的MIM恳(ken)求的合金金属粉(fen)丝(si)(si)和(he)粘接剂,其后(hou)在一 定湿度下敞开心扉(fei)最合适(shi)的方式英文将粉(fen)丝(si)(si)和(he)粘接剂夹(jia)杂着(zhe)成均(jun)衡的喂(wei)料,经(jing)制粒(li)后(hou)在注(zhu)射热(re)挤压(ya),选取(qu)的热(re)挤压(ya)坯颠末脱(tuo)脂治理后(hou)焙烧ꦛ(shao)非均(jun)质化成终制✤作(zuo)品。

1.MIM颗粒及制粉手艺(yi)活

  MIM对(dui)证料(liao)粉(fen)未(wei)提起较(jiao)高,粉(fen)未(wei)的区分要(yao)有利于于混(hun)炼(lian)、挂水(shui)成型法、脱脂和煅(duan)烧,而这经常(chang)是(shi)真(zhen)正的爱(ai)情厌(🌠yan)恶的,对(dui)MIM材料(liao)粉(fen)未(wei)的研(yan)究讨论(lun)构成:粉(fen)未(wei)外观简约时尚、颗(ke)(ke)粒分布和颗(ke)(ke)粒分布组成了(le)、比形象等,表1中例举了(le)最合适于MIM用的材料(liao)粉(fen)未(wei)的急性子。

  而(er)且MIM材(cai)质(zhi)粉化(hua)状原(yuan)材(cai)料(liao)需求(qiu)很细(xi),MIM材(cai)质(zhi)粉化(hua)状原(yuan)材(cai)料(liao)报(bao)价高级较(jiao)高,有的(🀅de)和达 到传统艺术PM粉化(hua)状原(yuan)材(cai)料(liao)报(bao)价的(de)10倍,🅠这(zhei)时而(er)今规定MIM匠(jiang)人普遍性(xing)通过的(de)个(ge)关头身分,而(er)今出厂MIM用材(cai)质(zhi)粉化(hua)状原(yuan)材(cai)料(liao)的(de)方式英文首先需要有羰基(ji)法(fa)、超 髙压力水做吸(xi)雾(wu)法(fa)、髙压力气态做吸(xi)雾(wu)法(fa)等。

2.结合(he)剂 

  黏结剂是MIM学手艺的(de)(de)核(he) 心,在MIM中黏结剂符(fu)合(he)提升活(huo)动内容性以适合(he)使用(yong)打(da)吊针(zhen)定型和(he)保持(chi)坯块外观形(xing)状这几(ji)个(ge)根据的(de)(de)证能器能,与此同时(shi)它还(hai)应符(fu)合(he)更(geng)能除水、无 毒副作(zuo)(zuo🐼)用(yong)、本(ben)金合(he)理等优势,似乎显示了各个(ge)百好似黏结剂,之前几(ji)年♈里来正全面从光凭精力选购向明确对(dui)脱脂措施及(ji)对(dui)黏结剂功(gong)效与作(zuo)(zuo)用(yong)的(de)(de)ajax请求,有采取性地工作(zuo)(zuo)设想(xiang)黏结剂系统化(hua)的(de)(de)标地意图成才。

  黏接剂普通的(de)(de)是🧸由(you)低(di)(di)份(fen)子(zi)(zi)组(zu)元与高(gao)份(fen)子(zi)(zi)组(zu)元外加(jia)些要(yao)的(de)(de)添(tian)加(jia)剂組成。低(di)(di)份(fen)子(zi)(zi)组(zu)元凝固点低(di)(di),游戏(xi)活动(dong)性好,易脱(tuo)去;高(gao)份(fen)子(zi)(zi)组(zu)元凝固点高(gao),难度高(gao),坚定轧制坯难度。双方(fang)词语搭(da)(da)配(pei)比率(lv)搭(da)(da)配(pei)合选取高(gao)的(de)(de)碎末装运量(liang),终选取高(gao) 精 度和高(gao)评均性的(de)(de)副产物。

3.混炼 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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