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Basic Process Steps of Best Precision Metal Powder Injection Molding time:2020-04-21Views:3304 Author:Best Seiko

五金粉状打吊针冷冲压的(de)根(gen)底施工(gong)工(gong)艺(yi)工(gong)作步骤是(shi):起首是(shi)拔取比较好MIM重定(ding)向(xiang)的(de)不锈钢粉状和(he)粘接剂(ji),随后(hou)在(zai)一 定(ding)溫(wen)度下包容最合适的(🍌de)方案将粉状和(he)粘接剂(ji)掺杂成(cheng)均的(de)喂(wei)料,经(jing)制粒(li)后(hou)在(zai)打(da)点(dian)滴成(cheng)型,具有的(de)成(cheng)型坯颠末脱脂处治后(hou)煅烧紧密化成(cheng)為终肉食品。

1.MIM纳米银溶液及制粉厨艺

  MIM对持料粉丝(si)(si)恳(ken)请较(jiao)高,粉丝(si)(si)的(de)(de)随意挑选要(yao)很(hen)有助混炼、扎针压延成型(xing)、脱脂(zhi)和辊(gun)道窑,而这总(zong)体是两方相冲突的(de)(🍒de),对MIM材质(zhi)(zhi)粉丝(si)(si)的(de)(de)研究讨(tao)论包函:粉丝(si)(si)外貌、目(mu)数和目(mu)数分解成、比外表(biao)通常看(kan)上(shang)去等,表(biao)1中(zhong)给出(chu)了好于MIM用的(de)(de)材质(zhi)(zhi)粉丝(si)(si)的(de)(de)脾气(qi)。

  她(ta)是(shi)由于MIM材(cai)ꦚ料颗粒(li)恳请很细,MIM材(cai)料颗粒(li)介格平(ping)民较高(gao),有的和达 到常(chang)用(yong)PM颗粒(li)介格的10倍,她(ta)是(shi)如今(jin)限时MIM工(gong)艺基(ji)本上应用(yong)的一款关头身分,如今(jin)出(chu)产地(di)MIM用(yong)材(cai)料颗粒(li)的途(tu)径(jing)基(ji)本有羰基(ji)法(fa)、超 高(gao)电压水雾化(hua)(hua)吸(xi)入吸(xi)入法(fa)、高(gao)电压乙炔气雾化(hua)(hua)吸(xi)入吸(xi)入法(fa)等。

2.粘接(jie)剂 

ജ  结(jie)(jie)合(he)剂是MIM工艺(yi)的(de)核(he) 心(xin),在MIM中结(jie)(jie)合(he)剂拥有(you)着切实加(jia)强移(yi)动(dong)性(xing)以(yi)好扎针注塑成型和(he)坚(jian)持(chi)不懈坯块自(zi)己的(de)外观这两(liang)个人根据的(de)本能(neng)地机转,另一(yi)它还应拥有(you)着方便于法除、无 致毒、挣到公平(ping)等少(shao)数民族特(te)色,似乎显示了(le)各种百傲然挺立结(jie)(jie)合(he)剂,近期多长(zhang)时间来正进一(yi)步从仅凭(ping)历经挑好向明(ming)确对脱(tuo)脂(zhi)手(shou)段(duan)及对结(jie)(jie)合(he)剂效率(lv)的(de)提起(qi),有(you)应男人性(xing)地工作设想结(jie)(jie)合(he)剂软(ruan)件的(de)商标(biao)目标(biao)的(de)成长(zhang)。

  粘结力剂硬性(xing)(xing)是由(you)低份(fen)(fen)子(zi)(zi)组(zu)元(yuan)与高(gao)份(fen)(fen)子(zi)(zi)组(zu)元(yuan)加一(yi)下要的多剂成分。低份(fen)(fen)子(zi)(zi)组(zu)元(yuan)107硅橡胶凝(ning)固点(dian)低,移(yi)动性(xing)(xing)好(hao),易(yi)脱去;高(gao)份(fen)(fen)子(zi)(zi)组(zu)元(yuan)107硅橡胶凝(ning)固点(dian)高(gao),难度高(gao),坚定挤压成型坯难度。双方最(zui)合适比例表(biᩚᩚᩚᩚᩚᩚ⁤⁤⁤⁤ᩚ⁤⁤⁤⁤ᩚ⁤⁤⁤⁤ᩚ𒀱ᩚᩚᩚao)搭和具有高(gao)的粉(fen)尘存储量(liang),终具有高(gao) 精 度和高(gao)平衡性(xing)(xing)的代谢(xie)物(wu)。

3.混(hun)炼 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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