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Basic Process Steps of Best Precision Metal Powder Injection Molding time:2020-04-21Views:3306 Author:Best Seiko

塑料纳米银溶液扎针成型的根(gen)本制(zhi)作工艺环(huan)节是:起首是拔取合(he)理MIM需求(qiu)的合(he)金(jin)粉尘(chen)和黏接(jie)剂,后来在(zai)一 定温湿度下进行适当的办(ban)法将(jiang)粉尘(chen)和黏接(jie)剂掺杂成(cheng)评均的喂料,经(𓄧jing)制(zhi)粒后在(zai)打点滴热(re)(re)挤(ji)压,作为的热(re)(re)挤(ji)压坯颠末(mo)脱脂加工后煅烧紧密化当上终材质(zhi)。

1.MIM粉丝及制粉手工艺

  MIM质问料碎末(mo)ꦐajax请求较高,碎末(mo)的(de)取舍要对身体有利于(yu)混炼、打🍰(da)吊针(zhen)热(re)挤压(ya)、脱脂(zhi)和焙烧(shao),而(er)这(zhei)不时(shi)是彼(bi)此之间(jian)反(fan)感的(de),对MIM材料碎末(mo)的(de)专(zhuan)题研讨带有:碎末(mo)形态、目(mu)数和目(mu)数组合(he)、比外貌等,表1中选出了(le)合(he)理于(yu)MIM用(yong)的(de)材料碎末(mo)的(de)大(da)大(da)咧(lie)咧(lie)。

  而且MIM材料(liao)碎末标准很细,MIM材料(liao)碎末什么价格常见的较高,有(you)的甚至达 到传统意义PM碎末什么价格的10倍,这(zhei)便是欧比(bi)奥(ao)一定MIM技艺单一化利用(yong)率的一两个关头身(shen)分,欧比(bi)奥(ao)产于MIM用(yong)材料(liao)碎末的措施关键有(you)羰(tang)基法、超 高压(ya)(ya)变压(ya)(ya)器低(di)压(ya)(ya)水做(zuo)雾化吸入法、高压(ya)(ya)变压(ya)(ya)器低(di)压(ya🌳)(ya)废气做(zuo)雾化吸入法等。

2.黏接剂 

  胶结(jie)(jie)力(li)力(li)剂(ji)(ji)是(shi)MIM活(huo)儿(er)的(de)核 心(xin),在(zai)MIM中(zhong)胶结(j🐈ie)(jie)力(li)力(li)剂(ji)(ji)配备增加活(huo)动组织性(xing)以合适的(de)注射成型模样和持续坯块外观设计这二(er)个基(ji)石的(de)本能反(fan)应机(ji)转(zhuan),除(chu)此之(zhi)外它还应配备非常容(rong)易(yi)法除(chu)、无 致癌(ai)性(xing)、本金(jin)公平等(deng)地方特(te)色(se),似(si)乎显示了各样百似(si)的(de)胶结(jie)(jie)力(li)力(li)剂(ji)(ji),前段(duan)时间一两年来正慢慢从光(guang)凭感受挑向明确对(dui)脱脂(zhi)策略(lve)及(ji)对(dui)胶结(jie)(jie)力(li)力(li)剂(ji)(ji)药(yao)理(li)作(zuo)用的(de)ajax请(qing)求,有面(mian)向性(xing)地想法胶结(jie)(jie)力(li)力(li)剂(ji)(ji)操(cao)作(zuo)系统的(de)商标(🌼biao)目地成长作(zuo)文。

  粘合(he)剂普通的(de)(de)是由(you)低(di)份(fen)子组(zu)(zu)元(yuan)与高(gao)份(fen)子组(zu)(zu)元(yuan)再(zai)加其他要的(de)(de)增高(gao)剂组(zu)(zu)合(he)。低(di)份(fen)子组(zu)(zu)元(yuan)效果低(di),活跃性好(hao),易(yi)脱去;高(gao)份(fen)子组(zu)(zu)元(yuan)效果高(gao),抗(kang)弯屈服强度(du)高(gao),始终挤压成(cheng)(cheng)型坯抗(kang)弯屈服强度(du)。三(san)者完全正(zheng)确(que)比(bi)倒(dao)搭配合(he)达(da)成(cheng)(cheng)高(gao)的(de)(de)碎末装入量,终达(da)成(c💧heng)(cheng)高(gao) 精 度(du)和高(gao)均(jun)衡性的(de)(de)生成(cheng)(cheng)物(wu)。

3.混(hun)炼 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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